Tension Load Cells For All Applications

Tension load cells are categorized by the way the sensor deflects when experiencing strain.  A tension load cell is pulled apart, rather than bent or compressed. Tension Links, S-Type load cells, Crane Scales, Canisters, and Pancakes are examples of tension-type load cells.  No matter how specific or unique your application is, Load Cell Central can provide stock items off the shelf or design custom load cells to meet your needs.

 

 

    tension load cell - wlstlc

    Tension Load Cells and Compression/Tension Load Cells

    Tension load cells are used commonly in overhead crane applications.  We provide clamp sensors, like our DLWS, for the dead-end of crane wire ropes in order to measure the load without impacting the amount of headroom a crane operator has to work with.  These systems are often used to a limiter switch for shutting down a crane that is experiencing an overload.  This is done by using a small load cell controller that has programmable setpoints.  These devices switch on and off a small voltage that is typically used as logic for a larger relay capable of powering down the entire crane.

    We also offer tension link load cells, like our CTL2 or DCL10, for use above the hook of the crane.  These applications are simpler and easier to install but do result in a loss of headroom between 12" to a few feet.  Some of these applications use wireless technology to get the information to the crane operators, workers on the ground, or to one of our many wireless receivers capable of providing logging, analog output, serial output, printing, or relay outputs.

    Load Shackles are another valid solution for some applications where a dead end is not available and where headroom is of the utmost importance.  These function similarly to a tension link load cell but save headroom at the cost of accuracy.

    The simplest solution is to use a crane scale.  Crane scales have started to include more features than in previous years, but they traditionally are a simple S-Type or Double Ended Shear Beam, inside a housing with a display attached.  They allow calibration and zeroing like other indicators.  Some include wireless technology and removable batteries.

    Examples of Tension Load Cells

    On the right is an example of a tension load cell being pulled apart, rather than bent or compressed.  Imagine the force on a tow rope, and the rope is experiencing a tension force as pictured below. This is a good example of a tension load cell and measuring the weight of the load being lifted. 

    Tension load cell being used on a shipHow Tension Load Cells Work:

    In a tension load cell, the strain gauges are set up parallel with the loading axis. When tension force is applied, the wire component of the strain gauge gets longer and thinner, thereby increasing its electrical resistance. This change in resistance is directly proportional to the amount of force applied, thereby making it possible to determine the amount of force applied. 

    For more information on how tension load cells work, please read our white paper titled Load Cell and Strain Gauge Basics

     

    Tension Load Cell Applications

    Tension load cells are used wherever tensile, pulling, towing, mooring or other tension force needs to be measured.

    Some examples are:

    • Crane and hoist weighing
    • Overload protection for crane/hoist scales
    • Tank and hopper scales
    • Tensile strength measurement
    • Towing loads and cable forces
    • Mooring strength
    • Hanging scales
    • And many other types of tension load cell application

    Model DCL10

    Model DCL10

    Versatile tension Link load cell. 1,000 kg - 120,000 kg

    Model DLWS

    Model DLWS

    Crane overload limiting clamp-on load cell.

    CLP Series

    CLP Series

    Versatile load measuring pin. 1K lb - 1,000K lb

    Model WL-CTL2

    Model WL-CTL2

    Wireless tension link load cell / crane scale. 10K lb - 150K lb.

    Model DCL12

    Model DCL12

    Low-profile dynamometer tension link load cell. 0.5 t - 100 t.

    Model STLC

    Model STLC

    Load shackle load cell. 1 t - 400 t.

    Model WL-STLC

    Model WL-STLC

    Wireless load shackle. 12 t - 400 t.

    Model XTS4

    Model XTS4

    Versatile alloy steel s-type load cell. Low to medium capacity.

    Model SRP4

    Model SRP4

    Universal pancake load cell. 100 lb - 50K lb.

    Model HRS

    Model HRS

    Hermetically sealed, stainless steel, submersible s-type load cell.

    Model HTC

    Model HTC

    Stainless steel dual stud mount load cell.

    Model RELC-T

    Model RELC-T

    High capacity rod-end load cell.

    Model RSTC

    Model RSTC

    Universal miniature load cell.

    Model DSLC

    Model DSLC

    Hermetically sealed, stainless steel, submersible load cell

    Model LPSW-B

    Model LPSW-B

    Universal shear web load cell. 300 lb - 100K lb.

    Model XLS2-HSS

    Model XLS2-HSS

    Hermetically sealed, stainless steel, s-type load cell.

    Model UCLD

    Model UCLD

    Hermetically sealed, stainless steel, canister load cell.

    Model JRS1

    Model JRS1

    Miniature s-type load cell.

    Model JQRT

    Model JQRT

    S-type load cell.

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